zinc-nickel

J&M Plating: Delivering Excellence in Small Metal Parts Finishing

J&M Plating’s commitment to excellence in plating services has positioned them as leaders in serving the automotive and industrial sectors. This blog will delve into the unique capabilities that distinguish J&M Plating, showcasing their advanced technologies, unwavering commitment to quality, and the pivotal role they play in enhancing the success and durability of critical components in these vital industries.

Technological Prowess: Precision Redefined

J&M Plating prides itself on embracing state-of-the-art technologies that redefine precision in Heat Treatment, Plating, Coating, and Inspection. Cutting-edge electroplating technologies, including precision control systems and robotic-assisted processes, ensure unparalleled accuracy and consistency in coatings. This commitment to technological advancement not only elevates the quality of their services but also positions them at the forefront of the plating industry.

Did you know that J&M Plating employs advanced robotic systems that enable intricate and precise plating on complex components, ensuring uniform coating thickness and adherence to specifications? According to a report by the International Federation of Robotics, the global demand for industrial robots is expected to grow by 12% annually from 2020 to 2022, indicating the increasing adoption of automation in various industrial sectors [1].

Tailored Solutions for Automotive Components: A Perfect Fit

J&M Plating specializes in providing tailored solutions for automotive components, acknowledging the unique requirements and challenges within the automotive industry. This includes the application of specific coatings, such as zinc-nickel coatings for critical parts and fasteners. These coatings contribute not only to enhanced corrosion resistance but also to the longevity and performance of automotive components.

Did you know that zinc-nickel coatings are widely adopted in the automotive industry (as well as numerous others) for their exceptional corrosion resistance, making them ideal for components exposed to harsh environmental conditions? According to a study by the Society of Automotive Engineers, zinc-nickel coatings can provide up to 1,000 hours of salt spray resistance, compared to 240 hours for conventional zinc coatings [2].

Commitment to Quality: Beyond Standards

J&M Plating places a strong emphasis on maintaining the highest quality standards in their plating processes. Adhering to stringent quality control measures, including regular testing and inspection protocols, ensures that the coatings produced meet or exceed industry standards for durability and performance. This commitment to quality not only instills confidence in clients but also contributes to the overall reliability of components.

Did you know that J&M Plating conducts extensive salt spray testing to simulate harsh environmental conditions, validating the corrosion resistance and durability of their coatings? Salt spray testing is a widely used method for evaluating the corrosion resistance of metal coatings, as specified by the American Society for Testing and Materials [3].

Diverse Capabilities for Industrial Applications

Beyond the automotive sector, J&M Plating’s capabilities extend seamlessly into the broader industrial landscape. Their expertise encompasses a wide range of industrial applications, including but not limited to aerospace, electronics, and heavy machinery. The versatility in their offerings ensures that components in diverse industrial sectors benefit from high-quality and precision plating services.

Electroplating is far from J&M Plating’s only industrial coatings capability, also specializing in coatings such as zinc flake coatings, known for their exceptional corrosion resistance, making them suitable for heavy machinery and industrial equipment. Zinc flake coatings are composed of fine zinc and aluminum flakes, forming a lamellar structure that provides superior protection against corrosion and wear [4].

Environmental Responsibility: Green Technologies

J&M Plating is committed to environmental responsibility, incorporating green technologies in their plating processes. This not only aligns with sustainable practices but also meets the increasing demand for eco-friendly solutions in modern industrial applications. The adoption of environmentally friendly coatings and waste reduction strategies underscores their dedication to minimizing the ecological footprint of their operations.

Did you know that J&M Plating actively participates in industry initiatives promoting environmentally friendly practices, contributing to a more sustainable and responsible industrial landscape? One such initiative is the Green Suppliers Network, a partnership between the U.S. Environmental Protection Agency and the U.S. Department of Commerce, which aims to help small and medium-sized manufacturers improve their environmental performance and competitiveness [5].

Want to have a first-hand experience of our capabilities? Contact us today!

J&M Plating, Inc.
4500 Kishwaukee Street, Door 2, Rockford, IL 61109
Phone: (815) 964-4975
Fax: (815) 964-1431
sales@jmplating.com

References

1 IFR, 2020, World Robotics 2020 Industrial Robots, https://ifr.org/ifr-press-releases/news/world-robotics-report-2020-industrial-robots

2 SAE, 2018, Aerospace Material Specifications (AMS) 2432D, Electroplating, Nickel-Cobalt-Phosphorus, Aircraft Parts, https://www.sae.org/standards/content/ams2432d/

3 ASTM, 2022, ASTM B450/B450M-22, Standard Specification for Zinc Electroplating, https://www.astm.org/Standards/B450.htm

4 ASM International, 2014, ASM Handbook: Volume 5, Surface Engineering, https://dl.asminternational.org/handbooks/book/59/chapter/722097/Zinc-and-Zinc-Alloy-Coatings

[5] EPA, 2019, Green Suppliers Network, https://www.epa.gov/p2/green-suppliers-network